đź”§ 9038CG31 SQUARE D FEDERAL CCV – SQUARE D FLOAT SWITCH-MECHANICALÂ
đź§ Product Overview
The 9038CG31 Square D Federal CCV Mechanical Float Switch is a durable and dependable unit designed for liquid level control and alternating pump operations. Its rugged cast iron body, stainless-steel float components, and flexible configuration make it ideal for industrial, municipal, and commercial fluid applications.
This float switch operates reliably in a variety of controlled fluids—such as fresh water, sea water, hydraulic oils, and even mildly corrosive solutions—ensuring consistent performance and long service life under demanding environments.
🗒️ Notes
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Designed for vertical installation only.
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Includes adjustable float movement for precise liquid level control (6.5"–13").
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Equipped with a screw-in bushing connection for secure mounting and simplified service.
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Electrical durability up to 100 cycles per minute under rated conditions.
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Fully compatible with both Square D and Telemecanique systems for maintenance flexibility.
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Ideal for use in pump alternation, water treatment systems, cooling towers, and hydraulic reservoirs.
🌟 Key Features
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Heavy-duty cast iron housing for durability
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Stainless steel and brass wetted components resist corrosion
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Adjustable float travel for accurate liquid level control
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4 NC snap-action contacts for reliable performance
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External pointer for easy visual indication
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600V NEMA 1 enclosure for general-purpose environments
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Compatible with multiple fluids including water, oil, and mild corrosives
⚠️ Important Note
Square D and Telemecanique are both brands owned by Schneider Electric, which acquired Telemecanique in 1988 and Square D in 1991.
In recent years, certain products—such as float and pressure switches formerly sold under the Square D name—have been rebranded under the Telemecanique Sensors line.
đź’ˇ Despite the rebranding, the technical specifications, quality, and performance remain identical across both product lines.
⚙️ Specifications
| Feature | Details |
| Device Short Name |
9038C |
| Electrical Connection |
Screw-clamp terminals (10 AWG capacity) |
| Contact Operation |
Contacts close on liquid rise |
| Float Movement |
6.5–13" adjustable |
| Float Position |
Right |
| Float Rod Angle |
90° offset |
| Short-Circuit Protection |
20 A cartridge fuse (type gG) |
| Local Signaling |
External pointer |
| Enclosure Rating |
NEMA 1 |
| Voltage Rating |
600V |
| Max Pressure |
50 PSI |
| Tank Connection |
2-1/2" MNPT |
| Float Travel |
6-1/2" |
| Mounting Type |
Screw-in bushing |
| Cable Entry |
8 knockouts for 1/2" or 3/4" conduit (UL 508 compliant) |
| Contact Type & Composition |
4 NC, snap action, DPST-DB, Form YY |
| Materials in Contact with Fluid |
Stainless Steel 304/316, Brass, Nitrile (Buna-N), Cast Iron |
| Enclosure Material |
Painted cold-rolled steel |
| Operating Position |
Vertical only |
| Electrical Durability |
100 cycles @ <60 cycles/min |
| Mechanical Durability |
300 cycles |
| Terminal Block Type |
8 terminals |
| Max Operating Rate |
60 cycles/min |
| Rated Insulation Voltage [Ui] |
575 V (UL 508) |
⚡ Motor Power Ratings
| Voltage | Phase | Power Output |
| 115V AC |
1 Phase |
1.5 kW (2 HP) |
| 115V AC |
3 Phase |
2.2 kW (3 HP) |
| 230V AC |
1 Phase |
2.2 kW (3 HP) |
| 230V AC |
3 Phase |
3.7 kW (5 HP) |
| 460V AC |
3 Phase |
0.75 kW (1 HP) |
| 475V AC |
3 Phase |
0.75 kW (1 HP) |
| 32V DC |
— |
0.18 kW (0.25 HP) |
| 115V DC |
— |
0.37 kW (0.5 HP) |
| 230V DC |
— |
0.37 kW (0.5 HP) |
🌊 Controlled Fluids
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Fresh water (≥0.85 specific gravity)
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Sea water (≥0.85 specific gravity)
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Hydraulic oil (≥0.85 specific gravity)
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Mildly corrosive fluids (≥0.85 specific gravity)
Operating Temperature: -18°C to 104°C (0°F to 220°F)
⚠️ Common Symptoms of Failure
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Pump or motor not starting at proper liquid levels
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Erratic or delayed switch response
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Continuous tripping or lockouts of connected equipment
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Visible corrosion or debris on float or rod
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Water leakage around the mounting bushing
âť“ Frequently Asked Questions (FAQ)
Q: Can I install this float switch horizontally?
A: No, it is designed for vertical installation only.
Q: Will this switch work with seawater or corrosive fluids?
A: Yes, it is compatible with fresh water, seawater, hydraulic oils, and mild corrosive fluids as long as specific gravity is ≥0.85.
Q: Can I replace my old Square D switch with this Telemecanique branded version?
A: Absolutely. The performance and specifications are identical.
Q: What maintenance is required?
A: Inspect the float and rod periodically for debris or corrosion and ensure electrical connections are tight.
đź›’ Shopping Tips
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🧠Ensure float travel (6.5–13") meets your tank or reservoir requirements.
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🔄 Verify fluid compatibility with specific gravity ≥0.85.
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⚡ Check electrical load and NEMA rating against your system.
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🛠️ Make sure mounting and float orientation is vertical for correct operation.